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Product Advantage
1. High-Precision Ultrafine Grinding (D50 1–10 μm Range)
The Ultrafine Pulverizer delivers exceptional grinding performance with particle sizes reaching D50 = 1–10 μm. With optimized airflow and high-speed rotor technology, it ensures consistent, uniform powder output. This high-precision micronization is ideal for pharmaceuticals, minerals, battery materials, and food additives.
2. Energy-Efficient Operation with Lower Production Costs
The machine adopts an advanced aerodynamic design, reducing energy consumption by 20–35% compared to traditional mills. Improved turbulence control and efficient airflow paths enable higher throughput with lower operational costs. This makes it suitable for large-scale production lines requiring stable, low-energy micron powder grinding.
3. Contamination-Free Processing for High-Purity Materials
All components contacting the material can be configured in stainless steel, ceramic, or carbide to avoid metal contamination. The closed-loop design ensures a clean and dust-free operation environment. This feature is crucial for API, electronic ceramics, lithium battery powders, and other high-purity industries that require strict contamination control.
4. Adjustable Particle Size Control with Smart System
Equipped with frequency-controlled rotor speed and adjustable airflow pressure, the Ultrafine Pulverizer provides flexible particle size customization for different materials. It supports stable processing of nano powder, fine powder, and heat-sensitive materials without agglomeration. This adaptability reduces the need for multiple machines and simplifies production management.
5. Modular Structure for Easy Maintenance & Reduced Downtime
The machine features a modular grinding chamber, tool-free access, and quick-disassembly components. These elements reduce maintenance time by up to 40%, increase production uptime, and lower overall maintenance costs. It is engineered for continuous operation in high-demand industries such as chemicals, mining, and food processing.
6. Wide Material Compatibility Across Multiple Industries
The Ultrafine Pulverizer handles a broad range of materials including minerals, chemicals, pharmaceutical powders, herbs, food ingredients, pigments, and battery materials. Its ability to process soft, hard, fibrous, and heat-sensitive materials makes it a universal solution for micron and ultrafine powder production.
Technical Parameters
Categor | Parameter | Specification | Recommendations |
Basic Info | Model | CJ-400, CJ-600, CJ-800, CJ-1000, CJ-1200, CJ-1400, CJ-16 | Select according to material hardness |
Basic Info | Material | SS304 / SS316 /Carbon steel | SS316 recommended for medicine |
Performance | Fineness | 80–300 mesh | Choose 200+ mesh for icing sugar & spices |
Performance | Capacity | 20–500 kg/h | Select based on daily production volume |
Performance | Motor Power | 5.5–45 kW | Higher power for minerals/bentonite |
Performance | Grinding Method | High-speed blade grinding | Standard for food & pharma |
Filtration | Dust Collection System | Cyclone + Dust Box / Pulse Filter | Pulse filter recommended |
Filtration | Collection Rate | ≥95% | Ensures low waste |
Operation | Feeding Method | Screw / Manual / Automatic | Screw feeding for small particles |
Operation | Control Type | Button Control / PLC Optional | PLC recommended for factory automation |
Structure | Material Input Size | ≤10 mm | Larger pieces need pre-crushing |
Structure | Material Output Size | Adjustable | Match your target mesh size |
Power | Voltage | 220V/380V/415V Customizable | Choose according to destination country |
Safety | Noise Level | <75 dB | Suitable for workshops |
Safety | Overload Protection | Yes | Prevents machine damage |
Product Uses
1. Chemical Industry – Fine Powders & Additives
Ultrafine grinders are widely used in producing high-purity chemical powders such as catalysts, flame retardants, dyes, polymer additives, and coating materials. The equipment ensures precise particle-size distribution, improved reactivity, and stable dispersion, which are essential for achieving consistent chemical performance and high-quality end products.
2. Minerals & Mining – Micronized Mineral Processing
In mineral processing, the mill is used for grinding calcium carbonate, talc, kaolin, quartz, and other non-metallic minerals to micron or submicron size. This enhances whiteness, surface area, and application effectiveness in plastics, paints, ceramics, and construction materials. It also enables energy-efficient and contamination-free grinding.
3. Pharmaceuticals – High Purity & Controlled Particle Size
Ultrafine grinding equipment is ideal for pharmaceutical raw materials, APIs, herbal extracts, and sensitive ingredients requiring strict sanitation and narrow particle-size control. It improves solubility, bioavailability, and formulation stability, making it suitable for tablet manufacturing, capsules, inhalation powders, and controlled-release products.
4. Food & Spices – Fine and Uniform Powdering
The mill is used for producing ultrafine food powders such as spices, herbs, protein powders, grains, and natural additives. It maintains aroma, flavor, and nutritional value through low-temperature or inert-gas grinding, making it suitable for seasoning production, instant food processing, and functional food development.
5. New Materials – Battery, Ceramic, and Polymer Applications
In new material industries, ultrafine grinders support the preparation of lithium battery materials, high-performance ceramics, nano-fillers, and polymer composites. Precise micronization enhances conductivity, mechanical strength, and surface uniformity, helping manufacturers achieve high-performance material properties required in electronics, aerospace, and advanced manufacturing.
6. Pigments & Coatings – High Dispersion and Color Uniformity
The equipment is used to micronize pigments, carbon black, titanium dioxide, and various colorants to achieve excellent dispersion and stable particle-size distribution. This leads to improved color strength, brightness, smoothness, and coating adhesion, making it indispensable for paint, printing ink, and plastic coloration applications.
Product Operate Guide
To operate the ultrafine grinder, first ensure all parts are clean and securely assembled. Connect the cyclone and dust-collector, then power on the machine and let it run idle for a few seconds. Feed dry, pre-cut materials evenly through the inlet—avoid wet, sticky, or oversized pieces. Adjust the speed or feeding rate to achieve the desired fineness. After grinding, let the machine run empty for several seconds to clear remaining powder, then turn off the power and clean all components for the next use.
Product Video
Ultra-Fine Pulverizer – Common Customer Questions & Answers
Q1: What materials can the ultra-fine pulverizer process?
A1: The machine can handle a wide range of dry materials, including grains, herbs, minerals, chemical powders, and heat-sensitive substances. Its high-speed mechanical impact enables consistent micron-level output while preserving material properties, making it suitable for food, pharmaceutical, and industrial processing.
Q2: What particle size can the machine achieve?
A2: Depending on the model and configuration, the pulverizer typically produces final particles ranging from 20 to 2000 mesh. Adjustable parameters allow users to control fineness accurately, ensuring stable particle size distribution for applications requiring precision, such as pharmaceuticals or high-value fine chemicals.
Q3: Is the machine suitable for heat-sensitive materials?
A3: Yes. The ultra-fine pulverizer is designed with efficient airflow and rapid heat dissipation to minimize temperature rise during grinding. This helps maintain the integrity of heat-sensitive materials such as herbal extracts, vitamins, and food additives, preventing degradation or loss of active components.
Q4: What are the maintenance requirements?
A4: Routine maintenance includes cleaning the grinding chamber, checking wear-prone parts, and ensuring that bearings and seals are in good condition. Simple structural design allows easy access for cleaning and part replacement, helping users maintain consistent performance and prolong the machine’s service life.
Q5: How do I choose the right model for my application?
A5: Model selection depends on material hardness, moisture content, target particle size, and required output capacity. Customers should also consider continuous operation needs and integration with existing production lines. Providing sample materials for testing is the most reliable way to determine the ideal machine configuration.